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Manufacturing Quality Engineer

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The Manufacturing Engineer will develop, lead, manage, and implement process improvements.  They work to solve organizational, production, and service-related problems using the fundamentals of design, lean principles, engineering/quality tools, data analysis and technology.
Responsibilities:
  • Develop, create, and manage manufacturing process flows including QA check points, process sheets, work instructions, and operational methods sheets (OMS) (assembly + test) for company products.
  • Develop, create, and manage service process flows, process sheets, rework instructions, and operational methods sheets (OMS) for service, repair, and production management processes.
  • Perform first part qualification/inspection of incoming materials, identify, and document non-compliant incoming materials and determine their disposition.
  • Apply Quality Engineering tools such as Failure Mode & Effects Analysis (FMEA), Fault Three Analysis (FTA), Root Cause Analysis, Design of Experiment (DOE) etc., to improve products and/or processes related to incoming material, services, and finished products.
  • Identify and deploy software tools and systems for monitoring, data collection, and reporting of production and service performance records and data.
  • Track, analyze, and provide manufacturing and service performance data (i.e. production control charts, reliability, process capability) to improve processes and monitor and measure progress to target.
  • Lead/participate in supplier/CM qualifications and engagements to assess technical competency and general compliance to requirements (material specifications, CTQ's, process control plans, quality agreements, etc.).
  • Establish, maintain, and provide training to production staff.
  • Maintain compliance with all applicable OSHA and EPA standards.
  • Coordinate new product releases with engineering team.
  • Perform root cause analysis and implement corrective and preventative actions (CAPA) for non-conformances identified during audits or inspections.
  • Develop measures of success, track performance, communicate results, develop action plans to improve.
  • Lead and coordinate internal ISO 9001 audits, including preparation, execution, findings follow-up, and documentation.
  • Support the maintenance and continuous improvement of the QMS in accordance with ISO 9001 standards
  • Serve as a key liaison during UL audits and inspections, ensuring product compliance with UL requirements.
  • All other duties as required.

Skills / Other:
  • Ability to travel domestically and internationally, up to 50%.
  • Ability to communicate information clearly and directly, both verbally and in writing.
  • Strong project management skills.
  • Analytical thinker.
  • Clear communicator.  Able to provide training for assembly and service technicians.
  • Computer proficiency with MS Office Suite.
  • Working knowledge of the Electrical/Electronics manufacturing industry.
  • In-depth knowledge of ISO 9001 quality standards and audit processes.
  • Experience with UL certification and audits.
  • Detailed knowledge in manufacturing processes utilizing Electronic Assemblies, PCBA's construction design/manufacturing, and testing of electronic products.

Experience:
  • 5+ Years direct experience with electronic manufacturing.
  • Experience with quality control and failure analysis.
  • Experience with PLM, PDM, ECO, and BOM tools and processes.
  • Experience with statistical tools, including but not limited to, SPC, process capability analysis, DOE, DFSS.
Pay: $90,000 - $95,000/yr